R&D
❯
Product Improvment
❯Leveraging AI to enhance adhesive quality
Leveraging AI to enhance adhesive quality
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Leveraging AI to enhance adhesive quality
For:
Manufacturing industries; suppliers and buyers; environmentGoal:
OtherProblem addressed
Enhance adhesive quality, performance benchmarking.
Scope of use case
Batch/continuous/discrete manufacturing (Deployed in 75+ manufacturing lines
in 10+ countries; specifically identify the contributors to quality; predict
potential quality failures).
Description
The Cerebra IoT signal intelligence platform ingested three
plus years of process data and sensor data regarding plant
operations from temperature, rpm, torque and pressure
sensors that were strapped on to industrial mixers. These are
the mandatory sensors for the operations. Cerebra used its
episode detection algorithms (deep learning) to filter signals
from noise and specifically identify the contributors to
quality (anomaly signatures) that can then be used as signals
to predict quality. It used its proprietary N-dimensional
Euclidian distance-based scoring algorithms to normalize
and present a unified score to the business team. This unified
health score provided the process team with a different lens
to benchmark, specifically target and radically improve
process efficiencies. Cerebra then leveraged its sophisticated
ensemble models to predict potential quality failures,
allowing the operations team to take real-time actions to
control process deviations. The signals identified in the
earlier steps provide model explainability to the end-user for
reasons behind quality deviation.